Best Way To Solder Automotive Wires

Solder is often a combination of mixed alloys.

Best way to solder automotive wires. The wires can then be situated together by further twisting them blending them end to end or wrapping one around the other for a splice. Tin the end of both wires by clamping them in your third hand jig and. There is one way to twist wires together for soldering- a horizontal twist that yields a continues length of wire.

The best connection is a crimp with plastic cover or a non-insulated terminal covered with a high quality heat shrink to protect the connection. Put a bead-sized amount of rosin flux on your finger and rub it over the exposed wires. Other wires I just crimp and cover with heat shrink if possible.

He prepares the wire ends by removing a quarter-inch of the shielding then twists the strands of wire together. Then slip some heat-shrink tubing further back the wire but not over your stripped-section yet. For tools Matt uses his trusty auto-stripper and an affordable soldering iron.

Crimping is an even easier process that involves requires placing the cable and connector into the crimping tool and squeezing the handle. Agreed the way to stop wires falling off is to avoid flex anywhere near the soldering point. This tool worked the best for me in the automotive application and make it a breeze get that tuff to reach wires repaired soldered and sealed properly.

This is often used in aerospace but is the worst for solder. Strip the wires to be cleaned. Its the act of using heat via a soldering iron and a fusible metal the solder to create the electrical connection.

TICONN 250 Pcs Solder Seal Wire Connectors Heat Shrink Butt Connectors Waterproof and Insulated Electrical Wire Terminals Butt Splice. For this example we use a soldering iron to solder two 18 AWG wires together end to end. The other solution is Sodium Bicarbonate or baking soda and water.